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                CarpetCabler

                Direct-Cabling machine

                E3
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                Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

                They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

                CarpetCabler L?ngstansicht

                Our CarpetCablers and CarpetTwisters have been successfully used for decades to produce high quality, premium yarns for quality carpets and other textiles in the most economical way.

                They offer optimum possibilities for reliably and confidently mastering even the most unusual requirements of an ever-changing market.

                Low energy consumption
                Energy
                Low energy consumption

                Optimized spindle family enables energy savings


                The spindle family covers following types:

                Dimensions [mm]

                Universal 285

                Spindle 285

                Spindle 260

                Spindle 220

                Feed pot package

                285

                285

                260

                220

                Spindle gauge

                495

                495

                445

                445

                 

                 

                Energy savings due to energy optimized machine components

                • High class efficiency main drive motors

                • Optimized bearings in the entire spindle area

                Higher productivity and package density
                Economics
                Higher productivity and package density
                • Higher productivity by delivery speeds of up to 120 m/min when up-twisting
                • Less space needed due to closer spindle spacing
                • Higher production speeds due to low yarn balloon tension
                Easy handling and cleaning
                Ergonomics
                Easy handling and cleaning

                Reduced machine operating time due to central adjustments

                Fast, simple and precise motor-driven drive for an optimum height position.
                An optimum, uniform height position on all yarn balloon guides.

                 

                Package conveyor belt to rapidly clear away the finished packages

                Easy and quick yarn threading due to Volco-/Creeljet-Systems

                Computer-controlled electro-mechanical gearbox

                 

                 

                Teppich

                Why are carpet yarns directly cabled on Volkmann cabling machines?

                • Cabling is a mechanical yarn upgrading process which precedes carpet production.
                • Cabled yarns are ideal for ensuring the formation of a high-quality pile during the manufacture of rugs and carpets.
                • In the direct cabling process, two yarns are twisted around each other in a single operation without the individual strands themselves being twisted.
                Brake Hood

                Conversion of direct-cabling machine to two-for-one twisting machine

                The universal hollow-shaft spindle allows the simple alternating conversion from the two-for-one method to the cabling method. The high-quality and wear-resistant surface enables a yarn guidance without damaging the strand. The ideal design of the spindle pot allows a maximum number of feed packages. The reserve disc with its wear-resistant special surface guarantees a balanced tension level in the yarn balloon.

                Electronical Drive

                and more...

                Electro-mechanical gearbox
                This computer-controlled drive system is the perfect solution to the market's requirement for fast, effective adjustment to a new yarn batch, accompanied by increased machine availability. The dual cam gearbox with solid electric motor drive in connection with frequency inverters guarantees a fast change of batch and optimum utilisation of your machine.

                Kugelfadenbremse Topf

                Ball yarn brake in spindle pot
                The ball yarn brake covers the entire yarn tension range with the wear-resistant ceramic ball. A simple turn of the inlet tube quickly adjusts the braking force over 24 levels.

                Compensation Tensioner
                Different Creel Tensioners:
                 
                Capsule Tensioner
                The capsule break enables a stepwise change of break capsules as well as precise setting of the yarn tension. Its universal usable.
                 
                Compensation Tensioner
                The compensation tensioner ensures that the yarn runs steadily out of the tubes as well as it balances the tension variations in the yarn.
                 
                Creel ball yarn tensioner
                Due to the arrangement of the creel ball yarn tensioner, the inner and outer yarn tensioners can be easily read at the same time.
                 
                Roller yarn tensioner
                The roller yarn tensioner is pneumatical central adjustable and reduces conversion times.

                Experience Saurer live

                At the following exhibitions and events we will show you new developments related to our textile machines, components and service offerings. Come stop by, we would love to talk to you.

                Exhibition date
                Logo_Shanghaitex Hall/booth: E1/D40
                ShanghaiTex

                25.11.2019 - 28.11.2019
                Shanghai, China

                Visit website

                Downloads

                Find out more about our products. Here we provide you with all the relevant documents for download in PDF format.

                Sun – Service Unlimited

                Strong and reliable life-cycle partnership.
                Unique smart solutions to increase the benefit to the customer.
                Notable performance and sustainability throughout the machine lifetime.

                We keep you competitive.

                Consulting
                Installation
                Academy
                Original Parts
                Maintenance
                Updates and Upgrades
                Secos
                Sun Consulting
                Consulting
                From the end product through the fibre to the raw material
                Benefit from trends with fabric-to-fibre engineering
                Experience Consulting
                Sun Installation
                Installation

                From standalone machines to turnkey plants
                Knowing what to do - and doing it

                Experience Installation
                Sun Academy
                Academy

                Become an expert
                Turn your employees into experts

                Experience the Saurer Academy
                Sun Original Parts
                Original Parts

                Original is better
                Ensure your machine remains an original

                Experience Original Parts
                Sun Maintenance
                Maintenance

                On-site, at your side
                Whatever you need, we are there for you

                Experience Maintenance
                Sun Updates and Upgrades
                Updates and Upgrades

                Always state-of-the-art
                Stay up to date

                Experience Updates and Upgrades
                Secos grey Background
                Secos – Saurer Customer Portal
                E-shop, info tool and more
                Experience Secos
                Senses

                Mill management system Senses

                With a single program, you can now manage your entire production and quality assurance facilities along the textile chain. Senses, the digital mill management system from Saurer, bundles and analyzes production, quality and performance data across all divisions. Even machines from third-party manufacturers can be managed. In real time. Secure. From everywhere.

                Experience Senses

                Contact us

                Should you have questions about our products or require additional guidance, kindly get in touch with your local contact person. As your partner, we pride ourselves in providing expert and swift support.

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